We were asked to make 2 lamp shades one for each side of Vicki’s fireplace in Medicine Hat.
The next picture shows the lamps in our home prior to delivery to Vicki. The glass that she wanted gives off a very warm soft light. We used Spectrum glass SP 201.61S Ivory Opalescent, 1 inch sq bevels and the bottom glass is Uroboros art glass U-00-621 & U-65-540.
Close up of one of the shades by the fireplace.
We took Vicki’s pattern design and transferred it onto X-Ray film. We then cut out each pattern piece and traced onto the respective glass to be used.
Using Morton layout blocks we set up this jig to allow us to make the 8 panels required for the 2 lamp shades.
When tracing onto glass we made sure that the glass matched for the 2 top large panels. Then each piece was fitted, foiled and then soldered for each panel. We also ensured that the bottom pieces of Uroboros art glass matched as well.
Here is a photo of 1 of the panels after being soldered.
Once 4 panels were completed we laid them out, then joined them together with electrical tape.
After raising the 4 panels held together with electrical tape we put a light over the top to get and idea as to how the lamp shade would look when completed.
We then made sure that the lamps are level and square, touch solder the joints, and when sufficiently strong place the shade in a large box filled with newspaper. Using a small level we then fully bead each seam inside and out. We also used a 4 way spider for additional strength before soldering on the vented vase cap. Once completed each lamp shade is then cleaned with Kwik Clean, and this time we applied JAX pewter antique black patina, after which the shade must again be cleaned with Kwik Clean. Then Clarity stained glass polish is applied and the lamp shade is then polished using a soft cloth and toothbrushes on each seam.
A picture story of a broken Stained Glass Lamp Shade. The picture below shows the damage to the lamp’s crown.
The next photo shows the one large lamp panel with serious cracks in it.
This last photo shows the broken bottom panel. There were 4 crown pieces, 1 large panel and 1 bottom panel which were broke.
When we take out broken lamp pieces we use a large low sided box filled with crumpled newspaper for support of the lamp shade, then slowly and carefully remove the broken panel. What helps in this process is to take steel wool #0000 only to clean the old solder seams of their dirt and patina, as it allows faster melting of the old solder and less chance for heat build up to damage other pieces.
The next photo shows the lamp shade with all of the broken pieces and the crown removed. Then all of the edges need to be thoroughly cleaned and scraped of all of the old foil, using an X-acto knife, #0000 steel wool along with Kwik Clean. Then new foil has to be applied and burnished on to the existing cleaned areas and the new pieces to be used.
The next picture shows the crown fully restored.
Once all the new pieces have been properly soldered in place, with beading as required along the edges. In this case we did our best to match the soldering techniques used by whoever made the lamp. Then the completed lamp shade is cleaned with Kwik Clean to remove flux. We then mixed some black and copper patina’s together to match the antique brass look. After that another cleaning with Kwik Clean, then Clarity stained glass polish applied, with final polishing using soft cloths and tooth brushes for the seams. Then double checking when on a lighted lamp stand which allows to see and find polish etc that we may have missed.
In early March we were brought from Calgary 2 Tiffany Style Lamp shades for repair. One of the shades vase cape as you can see in the first 2 pictures had pulled away from the lamp. This unfortunately was due to poor attachment of the vase cap to the lamp shade.
We had to fully remove this vase cap smooth out all of the solder joints, along with cleaning the cap and joints with steel wool. Always remember when using steel wool the only # that you can use and won’t scratch any glass is #0000. Then we re-soldered the vase cap not only to the outside lamp solder seams but also to all of the inside solder seams and to the top rim of the lamp shade.
Then we use Kwik Clean to remove any flux using tooth brushes and compressed air to ensure all of the Kwik Clean has been removed and the repair soldering is clean & dry. Once that is done we applyed new black patina where required, clean again with Kwik Clean.
Once we were satisfied with the repairs we then applied Kem Pro polish to both lamp shades inside and out. The other lamp shades vase cap was attached ok but we applied additional solder connections on the inside and of course cleaned the flux off, applied black patina, re-cleaned and then applied Kem Pro polish. We then use soft cloths along with toothbrushes to ensure that each piece of stained glass in lamp shade is cleaned and brought to a luster shine. This takes some time due to the many pieces of stained glass in each shade and also both the inside and outside of the shades had polish applied.
The final picture shows one of the shades after being polished and ready to be returned to our clients who live in Calgary.
These Tiffany Style Lamp Shades Designed and Made in China
A client who just moved to Central Alberta, unfortunately incurred breakage on a cherished stained glass lamp shade. She brought it to us for repair/restoration and this 1st picture shows the broken 2 pieces on the top part of the lamp shade.
Fortunately for our client we had a few pieces of the same glass which were sufficient in size to replace the 2 broken pieces. The picture below shows the lamp shade with the new pieces installed, cleaned of flux and ready to have black patina applied to the new solder seams. We soldered the new pieces using similar solder lines that the original lamp maker used.
The next picture shows the lamp after having black patina applied to the new solder seams, cleaned with Kwik Clean and now with stained glass polish applied to both inside and outside surfaces. Once the polish dries, we use a soft cloth along with tooth brushes to polish the lamp. After that process we take folded paper towel and go around each solder seam to ensure that each piece in the lamp shade is very clean.
The final picture shows the lamp all restored, polished and ready for pick up by our client.
Lamp designer and original maker unknown
This lamp shade was brought to us in 2005, with a broken piece as on the top as show. The lamp had not been used for a number of years and we repaired, cleaned and polished it for our client who lives in Central Alberta.
This lamp was well made but we have no idea as to who made it and we were able to match the glass.
The last picture shows the lamp restored, cleaned and polished.